![]() Process and mold for making cooling element of metallurgical furnace
专利摘要:
A cooling element for use in metallurgical furnaces, such as blast furnaces, and a method of making the same. The cooling element is composed of a cast-steel body having a surface which in use faces the interior of the respective furnace and which is provided with elements of refractory material. Embedded in the cast-steel body are steel tubes through which cooling medium is to be circulated when the element is in use. Embedded between the respective tubes are heat-absorbing members which are preferably of the same or an analogous material as the cast-steel body itself and which have the purpose of absorbing the temperature differential between the liquidous point of the steel melt and the superheated temperature at which the melt is cast. 公开号:SU1066464A3 申请号:SU792858658 申请日:1979-12-28 公开日:1984-01-07 发明作者:Динер Арнульф;Лаухт Вальтер;Икинг Ойген 申请人:Хеш Верке Аг (Фирма); IPC主号:
专利说明:
The invention relates to metallurgy, and in particular to methods for manufacturing the cooling elements of metallurgical furnaces. The closest to the proposed technical essence is the method of fabrication and cooling of one of the elements of a metallurgical furnace, the installation of cooling pipes in forms, coating of pipes with carbon coating, installation of internal reinforcing inserts, filling of internal cavities of cooling pipes with granular material, pouring metal; as well as a device for manufacturing a cooling element of a metallurgical furnace comprising a housing, cooling pipes with a protective coating, internal reinforcing inserts C13. The lack of a known method and device is that the durability of the cooling element is lowered due to the melting of the cooling tubes, the destruction of the cooling of even the element facing the interior of the metallurgical furnace. The purpose of the invention: - increase the durability of the cooling element with thermal effects. The goal is achieved in that according to the method of manufacturing a cooling element of a metallurgical furnace, including installation of cooling tubes in the molds, coating the pipes with an installation of internal reinforcing inserts, filling the internal cavities of the cooling tubes with granular material, pouring formulas with metal, before pouring the cooling tubes are filled with dioxide zirconium, chromium dioxide or a mixture containing at least 20% of these materials, and the form is poured with liquid steel. with a temperature of 30-90 ° higher than eratury liquidus for 3 min. A mold device for fabricating a cooling element of a metallurgical furnace, including a housing, cooling pipes with a protective coating, and internal reinforcing inserts, is characterized in that reinforcing inserts are placed parallel to the cooling tubes with a gap relative to them with respect to the volume of reinforcing inserts to the volume of the mold in within 1 / 10-1 / 20 .. If the volume is less than 1/20 of the casting mold, then when the steel is poured with liquid superheated melt, the coolant pipes will be attacked and partially destroyed. If the volume is greater than 1/10, then when the mold is cooled after pouring due to different temperature reduction of the foundry and nested or suspended reinforcing inserts, cracks from thermal stresses occur in the mold, which make it possible to use a fabricated cooling element. Pour steel melt of the following composition, wt.%: With 0.15-0.50; Sl 0.30-0.80-, MP 0.50-2.0; Mr max. 1,00; Ct-max 2.50 A1 max. 0.1, the rest is iron and inevitable impurities. For embedded elements rec-. it is recommended to use the same co. steel melt is a material in which carbon content is no more than 0.2, manganese is no more than 0.5, and silicon is no more than 0.50% of the composition of steel melt or steel melt. Preferably the content of C, Mn and Zi in the found elements is less than the content of C, Mn and Zi in the melt for casting. In addition, it is more efficient if 5 cooling tubes are filled with a refractory material with a high thermal conductivity of the front material before pouring around them; 0 CIR dioxide is used as the i oToporo. CONTENT I, chromium dioxide or a mixture containing more than 20% of these oxides. The solidification of the solid melt this granular material is removed from the steel tubes. The advantage of the proposed cooling is that it can be made in a simple way, without the need for large costs, f. In addition, the proposed cooling element has a longer service life than the known, decarburization of the surface, cracks and flashing, does not occur in it. five ha fig. 1 shows a cooling element, a longitudinal section; in fig. 2 - the same cross section. In the mold for the manufacture of cooling element 1 stack. or suspended steel pipes 2, filled with granulated chrome ore, having a high thermal conductivity. Pa-side cooling 5 of element 1, which when mounted in The wall of the metallurgical furnace, for example, a blast furnace, faces the inner part of it, and grooves 3 are made into which the refractories 4 are laid, for example, by gluing together refractories 4. Similarly, refractories 4 can be poured. Between the cooling pipes 2, four-sided BO-millimeter Z5 cooking 5, or then a linear form
权利要求:
Claims (2) [1] 1. A method of manufacturing a cooling element of a metallurgical furnace, comprising installing in the form of cooling pipes, applying a protective coating to the pipes, installing internal reinforcing inserts, filling. the internal cavities of the cooling pipes are filled with granular material, mold casting is metal, characterized in that, in order to increase the resistance of the cooling element to thermal effects, before filling the cooling pipes are filled with zirconium dioxide, chromium dioxide or a mixture containing at least 20% of these materials, and the mold is poured with liquid steel with a temperature of 30-80 ΰ higher than the liquidus temperature for 3 minutes. [2] 2. A mold device for manufacturing a cooling element of a metallurgical furnace, comprising a housing, cooling pipes with a protective coating, internal reinforcing inserts, characterized in that, in order to increase the stability of the cooling element, reinforcing inserts are placed parallel to the cooling pipes with a gap with respect to them with respect to volume reinforcing inserts to the mold volume in the range 1/10 - 1/20.
类似技术:
公开号 | 公开日 | 专利标题 SU1066464A3|1984-01-07|Process and mold for making cooling element of metallurgical furnace CA1224325A|1987-07-21|Method and apparatus for the manufacture of a thick-walled hollow casting of cast iron JPH04251629A|1992-09-08|Carbon molding sand and casting method therefor KR100607428B1|2006-08-02|Casting mould for manufacturing a cooling element and cooling element made in said mould US3789911A|1974-02-05|Process for continuous continuous casting of hot liquid metals FR2444245A1|1980-07-11|Metallurgical furnace wall unit prodn. process - shapes heat-resistant material into mould wall for cast metal cooling block CA1207124A|1986-07-08|Metal founding GB2079315A|1982-01-20|Ferritic spheroidal-graphite iron for casting thick sections without segregation US3882942A|1975-05-13|Mold modifications for eliminating freckle defects in roll castings GB2099341A|1982-12-08|Production of thickwalled containers by casting metal JP2875413B2|1999-03-31|Molten metal container SU616053A1|1978-07-25|Chill mould US3995677A|1976-12-07|Method and apparatus for casting hollow ingot molds GB1449052A|1976-09-08|Ingot moulds SU778920A1|1980-11-15|Casting mould for producing cast-iron castings US3822736A|1974-07-09|Method for manufacturing cooling members for cooling systems of metallurgical furnaces WO2002081757A1|2002-10-17|Cooling plate for a metallurgical furnace and method for manufacturing such a cooling plate SU738760A1|1980-06-05|Method of making castings of graphitized steel JPH1133703A|1999-02-09|Casting method for cast iron SU822979A2|1981-04-23|Apparatus for casting hollow ingots SU859004A1|1981-08-30|Moulding mixture for differential cooling of castings SU792702A1|1991-11-23|Mixture for fillingreinforcing pipes at its pouring with melted alloy SU551371A1|1977-03-25|Modification method of gray iron SU608604A1|1978-05-30|Ingot mould making method SU1212694A1|1986-02-23|Method of producing reinforced articles
同族专利:
公开号 | 公开日 GB2041180A|1980-09-03| FR2447401A1|1980-08-22| AU531721B2|1983-09-01| NL7909185A|1980-07-29| DE2903104C2|1982-10-07| BE881345A|1980-07-25| FR2447401B1|1984-12-14| SE7908210L|1980-07-28| DD148646A5|1981-06-03| ES253560Y|1981-06-01| DE2903104A1|1980-07-31| AU5353979A|1980-07-31| BR8000418A|1980-09-30| LU81793A1|1980-01-25| PL221462A1|1980-10-20| JPS55104409A|1980-08-09| ES253560U|1980-12-16| GB2041180B|1982-09-22| IT1162433B|1987-04-01| CA1141158A|1983-02-15| SE441454B|1985-10-07| MX154004A|1987-03-23| JPS6346123B2|1988-09-13| ATA653179A|1982-09-15| AT370771B|1983-05-10| ZA796463B|1980-11-26| US4335870A|1982-06-22| IT7950747D0|1979-11-06|
引用文献:
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申请号 | 申请日 | 专利标题 DE2903104A|DE2903104C2|1979-01-27|1979-01-27|Cooling element for a metallurgical furnace, in particular a blast furnace, and method for its manufacture| 相关专利
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